Example Number 1
Given a 40 millimeter diameter of Polypropylene Ropes estimate its breaking stress and safe working load.
We’re using 3D2 because the rope given above is a Polypropylene type of rope.
BS = 3D2 / 300
BS = 3x40x40 / 300
BS = 4,800 / 300
BS = 16
Therefore, the Breaking Stress of that Polypropylene type of rope is about 16 tons
Now, for the SWL or Safe Working Load, here is how to solve:
SWL = BS / 6
SWL = 16 tons / 6
SWL = 2.7
Therefore, the Safe Working Load of that Polypropylene type of rope is estimated 2.7 tons.
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Example Number 2
Find
We’re using 2D2 because the rope given above is a Manila type of rope, and here is the formula and how to solve:
2D2 / 300 x 1/6 = 2 tons of load
D2 = 300 x 6 x 2 tons of load / 2
D2 = 3,600 / 2
D2 = 1,800
D = 42.43 mm (square root of 1,800)
Therefore, for a load of 2 tons, 42.43 mm is the smallest suitable for Manila type of rope.
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WIRE ROPES
The breaking stress of a flexible steel Wire Rope is given approximate by the following formula:
First Formula: 6 x 12 = 15D2 (tons) / 500
or
Second Formula: 6 x 24 = 20D2 (tons) / 500
or
Third Formula: 6 x37 = 21D2 (tons) / 500
Where:
D = is the diameter of the rope in millimeter, the safe working load maybe taken as one sixth (1/6) of the breaking stress.
/ = divided by sign
500 = divided by 500 as constant in formula for ropes made out of wires.
Example:
Find the Breaking Stress (BS) and Safe Working Load (SWL) of a 6x24, 24mm wire ropes.
Here is how to solve:
According to the problem above, that wire rope is a 24 mm in diameter; therefore, we will use the Second
Formula for Wire Ropes.BS = 20D2 / 500
BS = 20 x 24 x 24 / 500
BS = 11,520 / 500
BS = 23.04 tons
Therefore, the Breaking Stress of a 6x24, 24 mm wire rope is 23.04 tons.
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Now let’s solve for the Safe Working Load of that 23.04 tons wire rope and here is the process of solving:
SWL = BS / 6
SWL = 23.04 / 6
SWL = 3.84 tons
Therefore, the safe working load for 23.04 tons of wire rope is 3.84 tons.
Where:
BS = Breaking Stress
SWL = Safe Working Load
6 = divided by 6 as constant to the wire rope safe working load formula